SAMAG - MFZ 2-2DE-MIL-SAM-2006-00001

• Tool storage

  • Type: Decagon

  • Number of storage locations: 100 (2x50)

  • Number of cassettes: 10

  • Cassette locations: 10

  • Cassette pitch: 90 mm

  • Max. cassette magazine speed: 8.3 min

  • Delay time from max. cassette magazine speed to standstill: 300 ms

  • Max. tool load mass: 280 kg

  • Max. tool weight (plastic collet): 6 kg

  • Max. tool weight (steel collet): 8 kg

  • Max. tool diameter with free adjacent locations: 160 mm

  • Rotation axis: 10x36

  • Time to change from the nearest cassette (left/right): 1.5 s

  • Tool change on the spindle (avg. chip-to-chip without wheel rotation, VDI 2852): 4.5 s

• Axes and travel paths

  • Travel paths: Y (vertical) working stroke 500 mm; Y (vertical) total stroke incl. tool change 775 mm

  • Axis acceleration (X/Y): 0.6 xg, 0.8 xg

• Main spindle drive

  • Spindle unit: GMN high-frequency spindle HCS 220-16000/28

  • Spindle spacing: 450 mm

  • Sleeve diameter: 220 mm

  • Spindle unit weight: 110 kg

  • Drive motor: 1FE1 083-4WN11-1BA2

  • Torque (S1): 65 Nm

  • Torque (S2): 74 Nm

• Workpiece carrier unit (W-axis swivel unit)

  • Swivel time 180°: 4.5 s

  • Faceplate/counterbearing diameter: 500/345 mm

  • Drive/counterbearing speed (max.): 15/20 min

  • Mass moment of inertia: 140 kgm²

  • Permissible tilting moment: 8000 Nm

  • Permissible tangential moment (drive/counterbearing): 10,000/5,000 Nm

  • Locking force of Hirth gearing at 100 bar (drive/counterbearing): 190/175 kN

• Workpiece holder A1/A2 axis

  • Parting angle: 3

  • Swivel time 180°: 3.5 s

  • Faceplate/counterbearing diameter: 345 mm

  • Speed (max.): 20 min

  • Mass moment of inertia: 20 kgm

  • Permissible tilting moment: 3,000 Nm

  • Permissible tangential torque (drive/counterbearing): 5,000 Nm

• Mains voltage: 400 V

• Frequency: 50 Hz

• Control voltage: DC 24 V

• Power rating: 72 kW

Additional equipment

• Cooling lubricant system (chip management)

  • Type: Scraper belt conveyor

  • Dimensions (L x W x H): 2885 x 1095 x 1830 mm

  • Discharge height: 1020 mm

  • Gap screen: 500 μm

  • Filling volume: 100 l

  • Wastewater pump: 380 l/min at 1.6 bar

• Central cooling unit

  • Type: DK 160-V/SO

  • Cooling capacity: 1900 W

  • Min./Max. ambient temperature: 10/40 °C

  • Max. water outlet temperature: 20 °C

  • Condensation temperature: 40 °C

  • Refrigerant: R134a, 2 kg

  • Connected electrical power: 5.1 kW

• Peripheral masses

  • Mass of clean water tank (empty): 930 kg

  • Mass of chip conveyor (empty): 450 kg

• One slaughter machine (optional)

• 3D data/CAD of the clamping tower (possibility for 3 clampings) (optional)

• 2 replacement towers and spare parts package (optional)