SUMITOMO SHI DEMAG - IntElect 160/520-340 smartDE-INJ-SUM-2013-00003

Additional equipment

• Sepro Robot SDR 11

Machine Benefits

Technical Machine Benefits

• Clamping unit: 160 / locking force: 1760 kn / opening stroke max: 495 mm / mould installation height, min: 275 mm / mould installation height, max: 585 mm
• Platen distance, max: 1080 mm / mould mounting platens (h x v): 760 x 785 mm / clear column distance (h x v): 520 x 520 mm
• Ejector travel: 125 mm / ejector force: 35 kn
• Injection unit: 340 / screw diameter: 35 mm / l/d ratio: 20 / injection flow (ps) without accumulator: 288 cm³/s
• Metering stroke: 162 mm / nozzle stroke, max: 350 mm / nozzle immersion depth (svo): 20 mm / nozzle contact pressure: 30 kn
• Material hopper capacity: 35 l / injection speed, max. , standard: 300 mm/s / injection speed, max. , increased: 500 mm/s
• Net weight without oil filling: 7300 kg

Extra Information

Electrical & Pneumatic Interfaces: Sockets: 2 x Schuko (1Ph, 230V, 10A)/ 2 x IECEE (3Ph, 400V, 16A) – switched off via main switch/ Additional Schuko socket also listed (same rating)/ Valves: 1 x Pneumatic 5/2 valve on movable platen (programmable)/ 2 x Pneumatic 5/2 valves on stationary platen (programmable)/ I/O: 3 digital inputs / 3 digital outputs (freely programmable)/ Terminal board outside control cabinet/ Air & Cooling: Central air supply and piping/ Cooling system: open cycle/ Cooling water controller: 4 circuits with temperature indication (max. 10 l/min per circuit)/ Separate water connection for cooling (mould + machine)/ Switch-off for mould cooling (time programmable)/ Machine Mechanical & Motion Features: Clamp and injection unit colours: Jet black (RAL9005): bed, pump station, lower control cabinet/ Signal white (RAL9003): clamp unit, injection unit, guards, covers, safety doors/ Mould platen layout: E-standard (similar to EUROMAP, March 1996)/ No side ejector platen/ Ejector: held in front position against spring-loaded mold ejector/ Standard mold height/ Standard closing speed/ Only active movement when safety guard is closed/ Screw: wear-resistant, nitrided barrel, standard L:D, 35 mm diameter/ Non-return valve: 3-piece ring type/ Control, Programming & Monitoring: Inputs/outputs and clamp sequence: freely programmable/ Switching programs (e.g., dry cycle, startup scrap counter, timer-controlled cooling)/ Injection process: Injection force with max injection speed: 200 mm/s/ Back pressure programmable via 6-point polygon/ Follow-up pressure switch-over based on melt pressure/ Follow-up, back pressure, metering: closed-loop control/ Feed throat temp control: closed-loop, max 90°C ±9°C/ Reduced nozzle sealing force (programmable)/ Clamp force: closed-loop control/ Active mold protection: sensor-based during closing/ Hot runner control: 5 zones integrated (2.75 kW total) Display, Software & Data: Coloured data display PDA (Process Data Acquisition): 100% control with graphical parameter recording/ Overlaid graphs for multiple cycles/ External statistical data export/ Amendment reports and maintenance indicators/ Freely programmable screens/ Flexible movement for ejector and injection unit/ Interface for: Handling device (CAN Bus)/ Nozzle heater band (plug-only)/ Dosing device (potential-free “dosing” signal)/ Eject plate monitor (for mold protection)/ Remote access: WC5 - DPG World Connect/ Safety Features: Emergency stop on non-operator side/ Nozzle sealing force only active when mold closed/ Flashing light indicator/ Safety doors & guard interlocks/ Other Mechanical/Installation/ Antivibration mounts/ Basic European design/ Electrical supply: 400V ±10%, 3Ph + N + PE, 50 Hz/ Common drive/heating line connections/ Hopper shutoff with emptying function (material hopper not included)