Hüttenhölscher - LineDE-BOR-HUT-2012-00001

• Control: PC-controlled function sequence under Windows 7, TwinCAT

• Part dimensions:

  • Length: 300–2250 mm

  • Width: 350–710 mm

  • Thickness: 16–25 mm

• 2-station drilling station:

  • Base frame as welded construction with machined screw-on surfaces

  • 2x toothed belt conveyors V = 1.5 m/sec

  • 2x pneumatic lift for toothed belt conveyors

  • 2x stoppers for cabinet parts, dampened by shock absorbers

  • 2x pneumatic double clamping cylinders, controlled by ball screw and servo motor, moved to side height (measuring the side height)

  • 2x pneumatic cross alignment ruler (plausibility check)

  • 2x vacuum clamping units in the drilling machine table

  • 2x 0-line controllable

• Support:

  • Support can be moved in the X direction by means of a servomotor

• 2x drilling gear (support 1):

  • Support equipped with 2 units (machining from above)

  • Individually movable in Y direction by servomotor

  • Individually movable in Z direction by servomotor

  • Drilling gear a = 32 mm, adjustable with frequency converter, drill chuck Ø 10h7 with grub screw

  • Callable spindles, 8000 rpm

  • Two 16-spindle drilling gears

• Groove saw (support 1):

  • Sawing units for cutting special rear wall grooves

  • Sawing unit with tool holder, speed control via frequency converter

  • Pneumatically pilot-controlled working position

• 2x milling spindles right/left at the front edge (support 1):

  • Pneumatically pilot-controlled working position

Additional equipment (automation, handling, guarding, conveyors)

• Loading/handling:

  • 6-station loading gantry

  • 2-axis gantry robot; Y/Z axes with servo motors; travel distances: Y-axis 8500 mm, Z-axis 1500 mm

  • Suction crossbeam with four-circuit vacuum supply; vacuum generation by ejector

  • Double part detection

  • Portal supports

  • 4 stacking stations

  • 1 hand rest station (automatic/manual feeding)

  • 1 removal station (automatic/manual removal)

• Side feed range:

  • Stack height: max. 1000 mm (60 parts) incl. protective plate

  • Protective plate sizes:

    • 1380 mm x 780 mm

    • 1220 mm x 720 mm

    • 1120 mm x 620 mm

    • 2290 mm x 620 mm

  • Thickness: 25 mm

  • Thickness: max. 28 kg

• Floor roller conveyor / stack feed:

  • 4 roller conveyor lines, 930 mm wide x 3600 mm long, AH 300 mm

  • Feeding/removal: manual cross transfer carriage

• Support stations / automatic feeding:

  • Transport section 950 mm wide x 4100 mm long; integrated side stop

• Manual feeding:

  • Toothed belt section 900 mm wide x 2500 mm long

• Transfer shuttle:

  • Toothed belt section 900 mm wide x 2500 mm long; horizontal stroke approx. 2500 mm by three-phase motor

• Return:

  • Transport section 950 mm wide x 4000 mm long; pneumatic stopper

• 90° rotary unit:

  • Vacuum suction cup; pneumatic stroke; rotation by three-phase motor by +/- 90°

• Discharge stations / automatic removal:

  • Transport 950 mm wide x 3000 mm long; positioning of cabinet parts by encoder

• Manual removal:

  • Toothed belt section 900 mm wide x 3000 mm long

• Protective system for feeding:

  • 45 m protective fence with 3 access doors

  • 2 sliding doors for feeding the floor roller conveyors

  • Input, request, and release by acknowledgment